Seam made in China – replacement parts – in Stuttgart Germany Weld Ginding Machine Gouge Machine with ce certificate top quality low price

Seam  made in China - replacement parts -  in Stuttgart Germany  Weld Ginding Machine Gouge Machine with ce certificate top quality low price

Seam  made in China - replacement parts -  in Stuttgart Germany  Weld Ginding Machine Gouge Machine with ce certificate top quality low price

We – EPG Team the bigge EPT Chain and agricultural gearbox factory in China with 5 distinct branches. For far more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

 
 CNC grinding and gouge technique
Circumferential and longitudinal seam Gouge and Grinding machine
PSF-5050-G
Software

  • Carbon metal , Stainless metal circumferential seam gouge, grinding and polishing.
  • Vessel inner stainless metal cladding welding layer grinding and sharpening
  • Vesse EPT inside and exterior circumferential, longitudinal seam, weld reinforcement portion grinding and sharpening. Use before vessel fitting-up.
  •  V bevel sort vessel.

 
Aim workpiece and technical necessity
Application

  • Workpiece Diameter ranges——————————–φ550mm~φ5000mm
  • Minimum Diameter necessary even though with Du EPT removal system————————-≥φ1400mm

    (Internal longitudinal welding reinforcement portion grind necessary bare minimum Diameter ≥φ2400mm,If less than φ2400mm, demands to discover prior to manufacturing)

  • Maximum workpiece/vessel thickness——————————–δ≤230 mm
  • Solitary segment of vessel greatest size—————————- L≤4500 mm
  • Workpiece materia EPT ————————————-SS. CS
  • width of welding seam————————————-≤90 mm
  • surface area roughness ——————————-Ra12.5.

 
Machine doing work setting

  • Energy —————————————–Three period AC 380±10%,50HZ±2%
  • Temperature——————————————10-55ºC
  • Highest humidity ———————————-ninety eight%(35ºC)

Device technical instruction
The equipment consists of CNC cross manipulator, multifunctional strong grinding abrasive wheel and belt head, du EPT elimination system, digital technique and pneumatic control system.
(PSF-5050 )Cross manipulator

  • It consists of base keep, level adjustment device, column, rotating gadget, electricity driving system, Mechanical locking system, cross slider/carriage, beam and connected relocating system. Rotating gadget among Base maintain and column is driving by electricity.
  • Cross slider employ reducer and Ball screw travel to manage up and down. Beam front and back relocating is pushed by reducer motor and gear rack.
  • Column and beam manual rai EPT are the oversea imported weighty load straight information. Beam both ends can be equipped with multifunctional and powerful abrasive wheel and belt,du EPT removal method even though it is also considered to go away EPT grinding & gouge head interfaces. 
  • There is carry lugs beside column finish which is a fixed sort. Overhead head crane can elevate without having steel wire.
  • Cross sliders are mounted with du EPT defense unit.
  • Staircases are provided on column for maintenance.
  • The deflection can be eliminated by grinding & gouge head continual stress relocation mechanism.

 
Main technological Info

  • Bare minimum peak of Grinding & gouge head to ground —————————————800mm
  • Highest Peak ———————————————5000 mm
  • Vertical shifting highest velocity————————————-one hundred~1200mm /min(frequency management)
  • Horizontal moving distance ———————————————5000 mm
  • Optimum horizontal moving pace————————————-a hundred~1200mm /min(frequency control)
  • Beam rotating degree authorized———————————————±90°
  • column rotating available allowed———————————————±180°
  • The beam deflection ———————————————2.5mm/m

 
Multifunctional and powerful grinding wheel and belt head

  • It is made up of left/proper shifting unit, grinding & gouge head vertical rotating connection flange, grinding & gouge head horizontal rotation device, grinding & gouge head side swing preventing device, grinding & gouge head, grinding motor, welding seam abrasive wheel and grinding unit, root move effective abrasive belt grinding unit (abrasive belt contact wheel,restricted and facet swing stopping gadget ,), Pneumatic consistent strain relocation system, automatic blade lifting unit and du EPT removing go over.
  • Grinding & gouge head correct/left horizontal shifting device consi EPT of motor, special reducer, lateral small slide information rail. The function of the proper/remaining horizontal shifting device is to maintain the grinding centerline coincides with the device center line soon after 90 diploma rotating.
  • Grinding & gouge head vertical rotating relationship flange consi EPT of motor reduction device. The function is to aid the abrasive belt to parallel with welding seam floor although grinding the cladding welding seam.
  • Grinding rotation device is composed of rotation ring and supporter.  ±90 degree can be modified as vessel inner, exterior longitudinal/ circumferential seam conditions.
  • Grinding & gouge head facet swing lock stopping device consi EPT of lateral sliding system and related limited lock system. The abrasive wheel can automatically adju EPT the path via sensor detection by pursuing welding seam.  The goal is to stay away from abrasive wheel blocked and harmful takes place even though the grinding path deflection takes place since the anti-floating roller with no employing. Tight lock device is to keep the abrasive grinding observe no deflection.
  • The entire grinding & gouge head and grinding belt are making use of same beam and motor program, steady stress relocation and automated blade lifting program. The only difference is that the abrasive belt has individual wheel tight and side swing stopping device and addresses.
  • The abrasive belt can satisfy vessel internal and exterior grinding

 
 
 
 
 
 
 
 
Gouge operate complex knowledge

  • Highest gouge depth for weld ————————————170mm
  • Optimum gouge depth for a single-go gouge————————————≤15mm
  • Moving pace————————————–1000mm/min

                          (To avoid surface harm, we sugge EPT to use tiny gouge blade to go fa EPT to deal with modest pieces gouge

  • Maximum gouge size of welding seam————————————100×15mm(×)
  • Optimum allowance for one time gouge————————————≤100×5mm
  • Relocating speed although abrasive belt grinding——————————–350mm/min
  • Optimum allowance for gouge cladding welding layer———————————-≥0.5mm/time

                                       ———————————-efficiency:ten~20m/h

  • Maximum tilt angle of welding seam bevel gouge abrasive belt————————10°

 
Gouge surface top quality

  • Welding go grind and gouge——————————————–≤Ra6.3μm
  • welding root grind and gouge ——————————————–≤Ra12.5μm
  • Cladding welding layer grind and gouge —————————————–≤Ra6.3~.4μm
  •  bevel grind and gouge ——————————————–≤Ra6.3μm

 
Multifunctional strong lateral grinding & gouge head

  • Vertical rotating angle of grinding & gouge head —————————————–~90°
  • Horizontal rotating angle of grinding & gouge head —————————————–±90°
  • Grinding & gouge head right/still left shifting length —————————————–±75mm
  • side swing distance —————————————–±50mm
  • Grinding & gouge head blade lifting stroke————————————-180mm
  • Relationship wheel size——————————————–Φ300×100mm
  • Abrasive belt dimension ———————————————100 ×2800mm
  • Abrasive belt velocity———————————————30m/s
  • Abrasive wheel dimension ———————————————Φ650×12(12 ~ 22)mm
  • Highest Abrasive wheel grinding and gouge speed————————————–65m/s
  • grinding and gouge energy———————————————eighteen.5kW
  • Grinding & gouge head bodyweight———————————————-650kg

  
Du EPT get rid of program

  • Du EPT elimination method is composed of industrial Damp vacuum cleaner, du EPT eliminate hose, suction inlet and relevant pipes. The features are huge charge of circulation, powerful adverse strain. Can be properly utilised for taking away steel powder, metal scrap, fibres, hazardous waste, and specifically for the sparked metal scraps. It is geared up with spraying system, and also can be used for get rid of Inflammable and explosive dust. It can be utilized repeatedly. Long provider time and lower upkeep expense. Hose in between suction inlet and vacuum cleaner is manufactured of refractory stainless steel hose.

Specialized Info

  • Energy—————————————————-3.0KW
  • air circulation——————————————————–4000m3/h
  • (Ptf)Force————————————————-2200pa
  • Inlet diameter————————————————–Ф170mm
  • Outlet diameter————————————————–Ф330mm
  • Precipitation tank volume ————————————————.2 m3
  • Du EPT elimination efficiency—————————————————-eighty five%

PLC handle method
The grinding and gouge machine utilizes Siemens PLC (S7-three hundred) system. To make it effortless to run the device, the transmitter cabinet management mainly depends on hand-held operation box manage. Transmitter cabinet is located on the again of device, every function grinding & gouge head and add-ons are with different fa EPT interface. Pneumatic unit: air resource .4~.8mpa, it is with oil-h2o separator. Components are employing SMC model. Grinding/gouge head coordinate handle is driven by steady guide variable frequency. The consistent pressure relocation system can eliminate the beam deflection throughout grinding and gouging, which implies the abrasive wheel is always perpendicular to the axis of the vessel. Essential Linear velocity of vessel roller is  0.1-3m/minute during grinding or gouging
Primary acquired component brand

SN Title Model
1 motor SGHB
two reducer SGHB
3 bearings NSK, Japan
four Heavy duty linear guidebook AMT, ZheJiang
five ball screw AMT,ZheJiang
6 pneumatic factor SMC,Japan
seven slewing bearing Korea
eight self-lubrication system HangZhou,China
nine minimal-voltage electrical elements AIKS, Hong Kong
10 control cupboard SGHB
11 PLC frequency converter Siemens,Germany
12 sensor AIKS, Hong Kong

 
Spare element record

Title Specification Goal Amount
connection wheel Φ300×100 Welding seam and Inside and outside surface area five
Abrasive belt 415um,198um Welding seam and Inside of and outside the house floor twenty
Abrasive wheel Φ650×12(twenty) ×Φ80 mm gouging 20

The use of first gear manufacturer’s (OEM) component quantities or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our business and the detailed substitution elements contained herein are not sponsored, approved, or made by the OEM.

Seam  made in China - replacement parts -  in Stuttgart Germany  Weld Ginding Machine Gouge Machine with ce certificate top quality low price

Seam  made in China - replacement parts -  in Stuttgart Germany  Weld Ginding Machine Gouge Machine with ce certificate top quality low price

Seam  made in China - replacement parts -  in Stuttgart Germany  Weld Ginding Machine Gouge Machine with ce certificate top quality low price