We – EPG Group the biggest worm gearbox, couplings and gears manufacturing facility in China with 5 various branches. For more information: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /

QMY1200P/1300P/1500P Automatic Die-chopping and Creasing Device(Front Lead Feeding with Stripping Device)

• Principal functions:

• The Bobst sort lower composition tends to make the reducing system motion like a scissor, it will recognize a entire and less difficult lower.
• Main worm equipment utilizes alloy copper materials, following the experienced operator’s handbook scraping treatment and stringent common screening, it can ensures the driving elements 10 many years daily life.
• The main chains adopt imported British Renold manufacturer, the variances of 10 chains are considerably less than .2mm.
• The hook up amongst equipment box and driving shaft adopts sleeve and pin construction ensuring a strong connection.

• Specs:

Product	Device	QMY1200P	QMY1300P	QMY1500P
Max. Paper Size	mm	1200X780	1300X960	1500X1100
Min. Paper Dimensions	mm	350X350	400X400	500X400
Max. Die-chopping Dimension	mm	1180X760	1280X940	1480X1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Wor ept Force	T	300	300	three hundred
Max. Paper Thickness	mm	1-7	1-seven	one-7
Die-cutting Precision	mm	±0.five	±0.5	±0.five
Total Electricity	KW	32.5kw	32.5	36.5
Overall Dimension	mm	8600X4000X2350	9100X4250X2345	9600X4700X2400

 
 
 

• Functions of the machine:

Major Functions:

• The Bobst variety reduce construction makes the reducing system movement like a scissor, it will realize a entire and less difficult lower.
• Main worm equipment uses alloy copper content, following the skilled operator’s manual scraping therapy and rigid standard testing, it can assures the driving elements ten many years lifestyle.
• The principal chains adopt imported British Renold manufacturer, the variations of ten chains are less than .2mm.
• The join amongst equipment box and driving shaft adopts sleeve and pin structure guaranteeing a robust link.
  • Speed:  

 
The machine adopts frequency controller to achieve stepless pace acceleration which can reach to 5000 moments for every hour. Throughout real production, it can typically run at 3600 to 4200 instances for each hour in accordance to the top quality of the board. If the good quality of the paper is excellent, a very good operator even can operate the device at greatest speed.

• Safety:

 
As it is proven in the image of the machine, the device adopts rear element paper feeding approach which retains the operator absent from the die-chopping portion. The mounting and adjustment of the die plate is also done exterior of the die-slicing part with sensors and detectors at die-cutting element to guarantee that the equipment can not be started out when the die-slicing plate is at adjustment status.
 
Apart from the sensors at die-chopping part, there are sensor or method switches at window portion to make the whole equipment at monitoring position to make sure its security.
 

• Procedure convenience:

 
There is Male-equipment interface mounted in the control panel which will demonstrates the security status of the machine as properly as malfunctions to aid the operator. Digital camera is also installed in front of the operator for him/her to check the operation standing at the shipping portion.
 
 

• Primary Buildings and Key Substance Used

 

• Four Principal Large Areas:

They are: bottom station, transferring platform, higher system and equipment wall. The bottom station is manufactured of grey solid iron -HT 200 the moving platform is ductile iron – QT 42-ten and the device wall is high quality A3 metal.

• Main Push:

 

 
 
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a transferring set to ensure stable pressure out set which is not considerably less than three hundred tons.
 

The materials for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
 

• Die-cutting and Creasing Component:

 
The travel is transferred via crank rod to pendulum which will deliver the relocating platform to go up and down to attain die-cut and creasing goal.
 
The pendulum is produced of higher quality ductile iron. The pendulum axis is done by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 variety automated die-cutting and creasing equipment. When compared with automatic die-slicing and creasing device which is used for cardboard die-reducing, this type of computerized die-chopping and creasing machine is largely utilized for corrugated board which demands significantly less pressure for die-reducing, in this circumstance quite some producers have created more compact width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and greater diameter on its shaft to make our device final for a for a longer time life.
 
 
The die-cutting plate employs 7 mm seventy five Crl plate which has more hardness and life span than the manganese plate.  
 

• Board Conveying:

 

 
It adopts 3-cam intermittent positioning system to guarantee the boarding conveying exact and stable.
The equipment uses gripper bar sort with 12A long joints chain which is less in weight and considerably less shock to the intermittent device under the precondition to make certain the energy of the chain. The model of the chain is Renold U.K with higher precise and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge type- light-weight in weight and high in toughness.

• Electric powered Portion

 
 

 
The electrical parts are developed and assembled in accordance to the European CE normal and uses planet wide acknowledged model items.
 

• Installation of Die

 
 
 
 
The die mounting and dismounting adopts facet withdrawing approaches which time conserving and simple for procedure.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is easy, hassle-free and reliable.
 

• Specific People of Our Equipment:

 

• Clever And Specific Front Lay Design and style:

 

In contrast with the card board sheet, the corrugated board has more power. If the corrugated board abnormally reaches to the front lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its greatest place.
 
Generally the producers will set up sensors on this element to quit the device when the paper is fed abnormally to the front lay. Nonetheless, when the equipment is working at the substantial pace, the inertia will bring the machine to run for a even though to make the front lay to its greatest level and then also damage the front lay and the gripper bar.
 
Our special design and style is that when the abnormal board feeding happens and becoming detected, the front lay can by no means reaches to its optimum stage which helps make free from front lay and gripper bar damages simply because of abnormal paper feeding.
 
As it is our special design and style, so there is no photo to be demonstrated right here.
 

• None-quit Collecting device

   At the delivery element, when the board is lower to be about 1 meter, the device will drive
the die-cut board pile out of the machine supply element so that it is simple for the operator to draw them to the specified area without having the need to have of stopping the machine .
 
 
 
                    

 

• Front-guide Feeding Portion

   The device adopts patent technology of entrance-direct feeding construction, which can properly avoid and decrease damages to the surface of printed sheet. Outfitted with strong blower, even paper is bending deformation, can feed paper efficiently.
 
 
 
 
 
 
 
 

 
 

• Stripping Part  

    (a) The equipment is half striping which can strip off three – edge squander and center holes of the board.
(b) There are higher chase, center chase and reduced chase the place the male, elastic block and
feminine die are placed to strip off the squander.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

• Configurations:

 

Name	Brand and Origin	Remarks
Bearing	SKF Swiss	Important element
	IKO Japan or HangZhou, China	Not important portion
Chain	Renold U.K	Main Chain ( Discrepancy of much less than .2 mm for for each 10 chains of equipment chain length)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Photo Electric Switch	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Principal Motor	Siemens	Joint Venture
PLC	Delta, ZheJiang
Man-machine Interface	Delta
Pneumatic Elements	Dawn, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and supply	CPG ZheJiang

/ The use of first products manufacturer’s (OEM) portion quantities or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our organization and the detailed alternative components contained herein are not sponsored, accredited, or produced by the OEM. /